Insufficient adhesion or cold bonding in hot melt adhesives can occur due to various factors. Below are the different causes of this issue along with corresponding solutions:
Low Temperature of Hot Melt in Use:
Solution: Increase the temperature of the hot melt to reach the suitable bonding temperature.
Excessive Open Time:
Solution: Reduce the open time to bring the adhesive closer to the substrate.
Slow Conveyor Belt Speed:
Solution: Increase the conveyor belt speed for a quicker bonding of the adhesive to the product.
Insufficient Applied Adhesive Amount:
Solution: Increase the applied amount of adhesive to achieve a better bond.
Materials to be Bonded and Low Ambient Temperature:
Solution: Raise the ambient temperature or the temperature of the materials to enhance adhesion.
Inadequate Pressure:
Solution: Adjust the pressure to the appropriate level for improved bonding.
Keep in mind that these factors may interact, so a combination of adjustments might be necessary. After implementing each change, fine-tune the settings through trial and error to achieve optimal adhesive performance.
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